About Us

A Leading Producer of High Alloy Castings

Castalloy has been a producer of high alloy abrasion, corrosion and heat resistant commercial castings for more than 30 years. Our modern facility and expert personnel assures our customers of the highest quality castings available today.

In addition to castings, we also offer state-of-the-art engineering design, non-destructive testing, machining, fabrication and assembly.

Our Capabilities

Typical Casting Weights from Ounces to 500 lbs.

Melt Capacity

  • One Inductotherm - 1,000 Pound Induction Furnaces
  • One Inductotherm – 1,500 Pound Induction Furnaces
  • Two Inductotherm - 3,000 Pound Induction Furnaces

Molding Capacity

Shell Molding

  • Two 15 x 20 Hutchinson Shell Machines

Airset Molding

  • IMF 29 x 29 Flaskless Molding System (14 over 14)
  • 60 Molds Per Hour
  • Roto Cure 60 x 70 Flaskless Molding Carousel (18 over 18)
  • Two Manual Air Set Roll Over Machines (33 by 33)

Core Making

Shell

  • Two Redford Shell Core Machines
  • One U180
  • One U150

Isocure

  • Isocure Blow Molding Line
  • V5TB Fully Automatic
  • SATB30 Semi Automatic

Airset

  • One Airset Loop Core Lines

Quality Assurance

  • Spectro Spectrometer
  • Full Metallographic Lab
  • ISO 9001:2015 Certified

Engineering Services

  • SolidWorks 2013 (SD)
  • SW Simulation Finite Element Analysis
  • EDI Capability (Call for method to transfer)

Subcontracted Services

  • Specialty Services
  • Electropolishing
  • Packaging
  • Machining
  • Painting

See our range of grades and castings

Find out more